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Touch Display / Panel PC for CNC Machine

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Industrial design for CNC machine tools is expected to embody the traces of technology aesthetics, such as design modeling and analysis, color matching, style, decorative design, user interface. The controller touch display plays an important role.

Features:

● Compact sizes from 10.1 to 24-inch

● System support: Linux, Windows, Android, Debian, Ubuntu, etc.

● Standard video input VGA, HDMI

● Significant power savings with PoE

● Chassis housing

● The panel, VESA mount

● Front IP65 water and dust protection

The touch panels with projected capacitive touch technology offer you the highest degree of performance for demanding, PC-based visualization tasks. This comes along with an attractive front panel design. With its scratch-proof, non-reflecting surface and brilliant display, it can be operated even in harsh manufacturing environments.

Tool data and magazine location information are clearly displayed on the screen. Selecting a suitable magazine location is fully automatic—simply select a tool, press a key and it does the rest. It goes without saying that tool life is monitored, and when required, the appropriate replacement tool is loaded. This reduces the amount of time needed for machine tool setup.

How to Improve CNC Machine Tool Accuracy?

One of the most important tasks in machining is ensuring that your new CNC machine tool is accurate and precise. How Drive Systems, Guide Ways, and Ball Screws affect Accuracy?

A linear drive system can help you to achieve good tolerances and accuracy. However, modern machines with good quality Ball Screws and Linear Roller Guides – or Solid Box Guideways (hardened, ground, and hand-scraped to perfection) – can deliver better outcomes in long-term accuracy and stability.

Thus, a CNC machining center with high-quality ball screws in all axis as well as solid hand scraped solid guideways can achieve the same or similar accuracy to a linear drive version.

Factors that Affect Your CNC Machine Tolerances

To achieve tolerances on a part in a range of less than ten (10) microns is indeed challenging. To do so, consider the following factors influencing your machine tool’s tolerances:

  • Room/workshop temperature;
  • Room/workshop fluctuating and changing temperatures;
  • Air draft created by doors, gates, aircon systems that may unsettle the otherwise stable temperature in your workshop;
  • Note that your machine temperature will change from the early morning (when your operator first starts) to lunchtime and break to evening;
  • Spindle running at higher speed for a prolonged time (take note of the cooling system of spindle housing, nose, and bearings);
  • The material used to build your machine (quality of casting material)
  • Design of your machine (is the heat equally distributed at your machine’s body and parts?);
  • Calibration of your machine prior to starting work;
  • Regular maintenance;
  • And many other points;

Factors that Affect Your CNC Machine Part Tolerances

Beyond your machine, do also consider these factors which affect the tolerances of your machined part:

  • The material of your part
  • Clamping of the part (micron tolerance work require micron clamping)
  • Machining in 2-3 Axis or even up to 5 Axis (with more axis used, your machine can allow more tolerances to come together)
  • The shape of the part – round, square, rectangular or other shapes
  • Heat during machining – ensure that you use sufficient coolant during cutting
  • Excessive removal of material at one go will put stress on your part. Hence, you should release this stress before you continue your fine finishing work.
  • Resolution of your CNC machines measuring system)
  • a) Encoder
  • b) Direct Measuring System (the finer – the better to achieve higher accuracy)
  • Your tools (quality tools provide quality work)
  • Tool holder quality and standard
  • Cutting approach and method as well as CNC program

Applications:

For machine tools, for milling machines, for cutting machines, for lathes, for grinding machines, for wood-processing machines, for forming machines, for transfer machines, for turning centers, packaging machines.

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